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Ferroalloy Production

Ferroalloy Production

Submerged arc furnace operations demand reductants that maintain lump integrity through the burden column while delivering consistent carbon reactivity. We supply semi-coke and calcined anthracite sized specifically for SAF feeding — controlling fines generation, ash content, and volatile behavior to support stable furnace operation and predictable alloy quality.

تحديات القطاع

  • Maintaining furnace permeability as reductant degrades and generates fines in the burden column
  • Controlling phosphorus and sulfur transfer from carbon reductant into the ferroalloy product
  • Managing specific energy consumption (kWh/t) that increases with high-ash or high-moisture reductants
  • Achieving consistent lump size distribution (10-30 mm, 20-60 mm) to prevent channeling and uneven gas flow
  • Balancing reductant cost against carbon utilization efficiency and alloy recovery rates

حلولنا

  • Semi-Coke with FC 82-88%, low S (<0.5%), and controlled VM for consistent SAF reduction of manganese and silicon ores
  • CAC (10-30 mm, 20-60 mm lumps) as a high-FC supplementary reductant for FeSi and silicon metal furnaces
  • FeSi 72-75% for downstream steelmaking deoxidation — produced with our own carbon materials
  • SiMn 65/17 for combined manganese-silicon alloy applications in steel refining

الفوائد الرئيسية

01

Lower specific energy consumption through optimized reductant reactivity and reduced ash-induced slag formation

02

Improved furnace stability via controlled lump sizing that maintains permeability throughout the charge column

03

Reduced phosphorus and sulfur in final alloy through selection of low-impurity carbon sources

04

Trial support with small-lot shipments (1-2 containers) for furnace validation before bulk commitment

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